by Xu Wei, on May 27, 2021
Integration is the art of harmonizing hardware, software, and equipment systems in order to optimize, visualize, and automate manufacturing processes.
Automation is the art of transforming manually performed business activities into processes that are orchestrated and controlled through software solutions.
Optimization is the art of maximizing manufacturing efficiency, throughput, OEE, yield, and quality by monitoring, analyzing, and iteratively tuning manufacturing processes.
Visualization is the art of providing transparency into manufacturing, engineering, and supply chain operations in order to enable continuous optimization.
Migration is the art of exchanging critical business processes and IT systems without disrupting manufacturing operations.
A white paper is an authoritative report or guide that informs readers concisely about a complex issue and presents the issuing body's philosophy on the matter.
Best practices documents describe manufacturing IT solutions which are accepted within the manufacturing industry as being correct or most effective.
Previously recorded webinars provide in-depth discussion regarding specific manufacturing topics and solutions.
Demos are brief videos that showcase a specific aspect of a manufacturing topic or solution.
Presentations and recordings from past events hosted or attended by SYSTEMA are available to view or download.
Case studies are up-close and detailed examinations of challenges faced within a real-world manufacturing environment along with proven solutions.
Data sheets provide critical pieces of information, such as features and technical details, related to SYSTEMA’s products and services.
Blogs are informal discussions or informational pieces related to manufacturing optimization topics, solutions, and SYSTEMA-related news.
Manufacturing organizations are incrementally adopting Industry 4.0 technologies at an accelerating pace over the last couple of years. Of the many aspects of Industry 4.0 technologies, the adoption of cloud computing is one of the most predominant ones. SAP has noticed and is investing and developing its cloud-based manufacturing execution capabilities with SAP Digital Manufacturing Cloud (DMC).
In this blog, we will focus on some key elements and use-cases for DMC.
With the increased need for operational flexibility, supply chain resilience, product traceability, cost reduction, and transformation of legacy applications, customers are adopting cloud technology to deploy digital manufacturing solutions for the following reasons:
The need for adopting cloud solutions is understood, and SAP has provided a means to begin the adoption of cloud as a hybrid (connections both on-premise and in the cloud) to preserve existing manufacturing IT investments on the shopfloor.
The following briefly summarizes case studies based on SAP DMC implementations in manufacturing environments.
A global leader producing automotive thermal systems with multisite operations explored the adoption of the DMC to standardize Overall Equipment Effectiveness (OEE) for repetitive manufacturing. The team identified the need for a hybrid approach, considering the need to adopt real-time visibility to business operations with standard DMC KPIs and maintain on-premise applications.
The solution was piloted in a brownfield plant and enabled the manufacturer to standardize the OEE reporting with minor enhancements to their ERP and on-premise MES solution.
The implementation team first took the time to understand the business needs, then standardized reason codes (including new product introduction, engineering-related downtime, and more), and modeled the functions and data in a template form. The solution was deployed to the pilot site within 14 weeks. The implementation also provided the manufacturer with the foundation necessary to enable manufacturing performance analytics on SAP Analytics Cloud.
A leading manufacturer of equipment for renewable, environmental, and thermal energy is implementing a Digital Manufacturing Cloud solution.
This manufacturer chose DMC for:
Due to the versatility of the DMC solution, the solution will be extended to interface with the legacy mainframe application, which will provide DMC with the needed master data.
DMC APIs and inherent capacities of DMC enable interfaces with master routing, order handling, order execution, material tracking and consumption, traceability of WIP and processes, and labor tracking, which greatly benefit the manufacturing organization from production planning and execution to product delivery and service.
SYSTEMA is currently implementing this solution and plans to go live in mid-2021 with all the mentioned features.
SAP is continuously investing in enhancing the product’s features by collaborating closely with manufacturers and system integrators. As of May 2021, SAP is extending the solution extensively, with four releases planned in a year, with the next one coming up this month.
We see the product maturing quickly with SAP focusing on the following aspects:
The “edge-layer” refers to the capabilities that exist on-premise as a fail-safe mechanism to prevent data loss in the event of network downtimes or other disruptions. SAP is sensitive to the risks that are present in cloud infrastructures and they are accelerating their development of solutions to ensure robust risk-mitigation features for manufacturers. In doing so, we believe that this will accelerate the adoption of cloud-based manufacturing solutions.
We anticipate the gradual adoption of hybrid architecture with applications for ensuring process compliance, high availability of equipment, and orchestration.
We hope to see additional features from SAP that support extensions for minor process changes soon.